Alphatec Engineering Logo Technology Partner: Alphatec Engineering (Valencia, Spain • Global)

Machinery Foundation Engineering &
Dynamic Structural Solutions

Eliminating chronic rotating equipment vibration at the structural root. ACC provides Alphatec Engineering's proprietary high-performance epoxy grouts (ALPHATEC® 800 / AT808 / AT130), 300-bar sub-surface resin injection, in-situ anchor bolt replacement, and Motion Amplification® diagnostics.

High-Performance Epoxy Grouts & Resins

Engineered specifically for heavy rotating machinery subjected to dynamic cyclic fatigue, chemical immersion, and severe vibration shocks.

Flagship Formulation >100 MPa Compressive

ALPHATEC® 800

High-performance epoxy grout designed for dynamic reciprocating compressors, gas/steam turbines, and heavy multi-stage pumps. Exceptional tensile bonding to concrete and steel soleplates with high vibration damping.

  • ✓ Unmatched resistance to lubricating oils and chemicals
  • ✓ Controlled exothermic reaction preventing thermal shrinkage cracks
  • ✓ Standard and rapid turnaround / winter grades available
Low-Viscosity Deep Penetration

ALPHATEC® 808

Ultra-low viscosity version formulated for narrow clearances (down to 10 mm), deep under-skid pockets, anchor bolt sleeves, and precision soleplate grouting where high fluidity is critical.

  • ✓ Capillary flow ensuring 100% void-free surface contact
  • ✓ Ideal for complex compressor skid frames with narrow access
  • ✓ Eliminates entrapped air pockets beneath baseplates
High-Temperature Thermal Durability

ALPHATEC® 130

Engineered specifically for elevated temperature industrial installations such as steam turbines, gas turbines, and hot heat exchanger supports enduring continuous thermal cycles without softening.

  • ✓ High heat deflection temperature (HDT)
  • ✓ Prevents creep under heavy sustained equipment deadweight
  • ✓ Resists degradation from steam leaks and boiling process fluids
Structural Injection Up to 300 Bar

ALPHATEC® 342 Resin

Specialized structural epoxy resin with high wetting capability, injected under high pressure into internal concrete fissures, cold joints, and delaminations to rebond fractured plinths into monolithic blocks.

  • ✓ Penetrates micro-fissures across rebar reinforcement matrices
  • ✓ Displaces and locks out oil and chemical contamination
  • ✓ Restores tensile structural strength across the entire foundation

In-Situ Foundation Repair & Rehabilitation

Comprehensive civil-mechanical remediation performed without removing heavy machinery, eliminating weeks of unnecessary plant downtime.

Permanent Remediation Without Equipment Demolition

When a compressor foundation suffers oil soaking, crumbled cementitious grout, or cracked concrete plinths, traditional civil contractors often recommend full foundation demolition—requiring complete equipment dismantling and months of lost production.

Alphatec's proprietary in-situ methodology repairs the foundation directly underneath the operating or temporarily shut equipment:

  • Diamond Wire Plinth Cutting: Vibration-free excision of oil-degraded concrete blocks without disturbing adjacent piping.
  • Alphapads® Hydraulic Support: Machine frame remains precisely aligned on synchronized hydraulic jacks while concrete is recast.
  • Anchor Bolt Replacement: Extraction of sheared bolts and installation of 25CrMo4 high-tensile alloy studs with Superbolts.
In-situ Compressor Regrouting
Motion Amplification Camera System

Vibration Diagnostics with Motion Amplification®

Traditional vibration spectrum analysis tells engineers that a machine is shaking, but often fails to explain why. Is the vibration caused by rotor unbalance, piping strain, loose soleplates, or a fractured concrete foundation?

ACC utilizes Alphatec's Motion Amplification® high-speed video diagnostics to transform millions of camera pixels into individual vibration sensors:

  • ✓ Visually amplifies sub-millimeter movement across baseplates, anchor bolts, and concrete joints.
  • ✓ Pinpoints soft foot, loose chocks, and structural looseness in real time.
  • ✓ Eliminates costly trial-and-error maintenance by proving exact mechanical root causes before repair.

Alphatec Engineering Field References

Documented case studies from official company records across major petrochemical, refining, LNG, and power facilities.

Fluxys LNG BOG Compressors LNG Terminal
Fluxys LNG Terminal | Zeebrugge, Belgium

Epoxy Grouting Four New IHI BOG Compressors

New installation of 4 critical Boil-Off Gas compressors (Model 32HF-4N-CM, 12,600 kg/h) requiring void-free structural stability.

Single-point pour with ALPHATEC® 800 epoxy grout, PE foam anchor isolation, achieving 100 MPa compressive strength in 24 hours.
Bayernoil Neustadt Refinery Refinery
Bayernoil Neustadt Refinery | Germany

Howden Thomassen Compressor Foundation Repair

Original 1970s foundation suffered multiple cold joints, severe oil penetration, and loose anchor bolts under 950 kW motor.

16 core holes drilled up to 4.0m deep, 300-bar pressure injection of ALPHATEC® 342 resin, regrouting with AT800.
Commonwealth Utilities Corp MAN Engine Power Generation
Commonwealth Utilities Corp. | Saipan

13 MW MAN Engine 42 Anchor Bolt Replacement

Mitsubishi-MAN 18V52/55B generator engine suffered chronic bolt shearing and vibration from oil-degraded concrete.

Diamond wire cutting in-situ, replaced 42 anchor bolts (M39 25CrMo4) with Superbolts, supported on Alphapads®, regrouted with AT800.
Hsin Tao Power Gas Turbine Combined Cycle Power
Hsin Tao Power Co. Ltd | Taiwan

Gas Turbine Mat Foundation Epoxy Resin Injection

GT1A gas turbine failure damaged pedestals; internal anomalies and fissures confirmed by non-destructive testing inside the mat.

24 core-drilled points, injected 126 liters of ALPHATEC® 342 resin across rebar matrix in a strict 4-day shutdown window.

Resolve Your Chronic Machinery Foundation Issues

Meet ACC and Alphatec Engineering specialists at ROTIC 2026 or request a site inspection for your plant in Jubail, Yanbu, Ras Tanura, or elsewhere across Saudi Arabia.